Premade Pet Bag Food Packaging Machine
Dry pet food, often called kibble, is typically sold in sealed bags that range from small to bulk sizes. Overall, dog and cat food in bags combines practicality, variety, and efficiency. Whether for everyday feeding or specialized diets, bagged pet food remains a reliable and widely used solution for keeping pets healthy and well-nourished. Nexes Control offers three premade machine models to fill a variety of pet food pouch and bag sizes with kibble, sticks, snacks and treats.
Models
Premade Simplex Standard
Min. Width 4″ (100mm) x Length 6″ (150mm)
Max. Width 11″ (280mm) x Length 15.5″ (400mm)
Up to 60 PPM.
Premade Simplex Large
Min. Width 4″ (100mm) x Length 6″ (150mm)
Max. 13.38″ (340mm) x Length 24.4″ (620mm)
Up to 50 PPM.
Up to 5 kg. product
Premade Duplex
Min. Width 4″ (100mm) x Length 6″ (150mm)
Max. Width 9.4″ (240mm) x Length 15.75″ (400mm)
Up to 100 PPM.
2 bags per cycle
Hygienic Sanitary Design
- Structural frame construction, engineered for rigidity, long-term stability, and vibration resistance
- Open-frame design for maximum cleanability, eliminating hidden areas where dust or product residues could accumulate
- Hygienic design principles, aligned with food-industry sanitation standards
- Non-through (blind) threaded holes, preventing dust, moisture, and product buildup
- Manufactured in AISI 304 stainless steel
- AISI 316 stainless steel for all product-contact parts
- Fully continuous welds, avoiding crevices and improving both structural integrity and hygienic performance
- Excellent floor clearance, facilitating cleaning underneath the machine and improving accessibility
- 360° accessibility, for easy inspection and cleaning
- Self-supporting structure, eliminating unnecessary reinforcements and simplifying installation
Easy Operation & Low Maintenance
● No need for highly skilled operators
● Fully automated format changeover
● Under 3 minutes for full 3D format change
● No format-change parts required (except the product funnel)
● Rapid ramp-up through simple HMI parameter adjustment
- Few moving parts – less spare parts consumption
- Wear– and corrosion-resistant materials
- No cams – no lubrication required
- All Servo motors are the same model
- Standarized components easy to replace and commercially available
- Reduced need for external technician
NEXES Premade Pet Food Filling Systems in Action
Nexes Premade Simplex Duplex & Large
Premade Simplex Filling Systems.
Pouch Styles for the Large Include Doypack, Standup Pouch and Flat Bottom Bags.
NEXES Premade Pet Food Filling Systems in Action
This Premade Simplex Large Fills up to 5kg Bags at 50 per Minute. Pouch Styles for the Large Include Doypack, Standup Pouch and Flat Bottom Bags.
This Premade Simplex Large Fills up to 3kg Bags at 60 per Minute. Perfect for smaller bags as well as pet food snacks and treats. Pouch Styles for the Standard Include Doypack, Standup Pouch and Flat Bottom Bags.
Pouches
CENTRAL LOADING POINT
The market demands products on the shelf with a stable bottom line, and this implies a large investment or a change in the technical structure of your maintenance team, or they simply do not fit. With the Nexes Premade machine, thanks to its compact design and its central product loading point, we can replace any vertical machine taking advantage of the customer’s platform and weigher, as well as its output belt, with zero hours of engineering and in the same installation day. In the event that you do not have these attached elements, we can offer you complete turnkey solutions with all the integrated software.
EFFICIENT AND AGILE
Today the commitment of manufacturers and distribution centers with customers is directed towards the idea of switching to new generation materials, recyclable, compostable, monomaterial, etc. This makes the Nexes Premade machine ideal for a quick transition to this type of solution, which also improves the image of the product. Our machine works with the same efficiency for all bag materials, including cellulose derivatives, without the friction factors or the stretching of the films affecting our productivity. In addition, it allows great agility when it comes to adapting new developments in this field or converging with different marketing strategies.
PATENTED DOUBLE CLAMP SYSTEM
The patented double clamp system guarantees extraordinary sealing quality. The Nexes Premade machine, thanks to the long sealing time of its two sealing units, more than double that of a conventional machine, is ideal for bags with modified atmosphere or for pasteurization.
MACHINE CLEANING
It can work with various types of bags as standard: – Three pillow-type, Doypack or square-bottom welds -. We can also offer new, more innovative bag concepts as an option. Incorporation of upper cap for containers with liquid and pasty products.
SIMPLE AND INTUITIVE OPERATION
Operation is simple and intuitive, both for daily production and for creating new formats or loading recipes already stored, using a large touch screen with clear functions that are easy to use for the operator.
PERFORMANCE
The Premade adjusts the production speed of the bags for optimal performance for each one of them.
WORK TEAM
All groups are visible, integrated into a self-supporting structure with accessibility from all sides through secure doors, which facilitates access for maintenance and cleaning.
Wiring using connectors that reduce the number of cables, is arranged with adapted fasteners and without flanges.
Communication protocols Ethernet/IP, Powerlink and IO-Link allow us to make practically all the adjustments from the HMI, through recipes or machine configuration.
The electrical panels are integrated.
The groups of jaws are disassembled without tools, as well as the clamps and the groups of suction cups. This, together with working through recipes, allows format changes to be made in a few minutes.
Core Capabilities:
- The NEXES Control system provides an intuitive, high-resolution HMI platform for real-time monitoring and precision adjustment of HDG packaging machinery.
- Equipped with Industry 4.0 connectivity, this advanced control architecture enables remote diagnostics, data logging, and seamless integration into smart factory environments.
- AlliedFlex utilizes the NEXES interface to simplify complex pouch-packaging recipes, reducing operator error and significantly shortening changeover times.
- Featuring a modular hardware design, the NEXES platform ensures future-proof scalability for evolving production requirements and peripheral equipment synchronization.
For more information
FLX (®) is a Trade Mark of ALLIEDFLEX Technologies, Inc.
